
Custom Trigger Shoe



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| Written by: |
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Diamus |
| Photography by: |
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Diamus |
| Illustrations by: |
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Diamus |
| Procedure Number: |
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1004 |
| Revision: |
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A |
Description
A trigger shoe is an important ergonomic feature of your airgun. This is the place
where you interact with the firing mechanism. Having a functional and comfortable
trigger is necessary for your accuracy and enjoyment. While trigger shoes can be
purchased and added to your airgun, you will be living with someone else's choices.
Making a trigger shoe out of PVC is a fast and easy project. You can use simple
hand tools to get very good results. In this example we will use a Crosman 2250 which
has a narrow trigger with a flare at the bottom.
Tools & Supplies
Correct Size PVC Pipe or Fitting
The size of pipe or fitting will vary depending on the size of your
trigger. Make sure the ID of the pipe will work with the size of your
finger.
Sand Paper
Varying grit sand paper for shaping and finishing. 320 grit was used
for final sanding before polishing.
Shaping Tools
Using a rotary tool (Dremel) is the easiest way to shape the trigger
shoe. The work done with
the rotary tool can be done by hand or even on a lathe. This tool will also
be used to polish the finished trigger shoe. If you use hand tools you
will need at least small hand saw and some files.
Small Set Screw or Glue
It is recommended to fasten the shoe to the trigger. In the example a
#4-40 set screw is used. If you have no way to drill and tap then an
adhesive can be used. Anything from hot glue to epoxy can be used
depending on the results desired.
Procedure
Designing the Trigger Shoe

Designing the trigger shoe involves selecting the proper material and making
sure the overall shape of the trigger shoe works. It is important to select
material that will fit your trigger. It is recommended to use a piece of
PVC pipe or a coupler. There are different colors (usually gray or white) to
choose from if you aren't going to paint your shoe. Due to the varying shape
of triggers you will have to
measure to make sure the inside diameter (ID) and outside diameter (OD) will
be correct. The ID of the pipe needs to be smaller than the curve of the
finger rest on the trigger and the OD needs to be larger. Leave enough material
inside and out to make the part strong. You also need to make sure the OD will
not interfere with the operation of the trigger by hitting the frame or
trigger guard. Make the shoe wide enough to be comfortable but not so wide
that the shoe is outside the protection of the trigger guard.
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Drill and Tap the Mounting Hole (Optional)

You need to drill a hole for the set screws if you choose to use them.
This hole needs to be far enough away from the edges to give the threads
enough material to grab in. It is recommended that you put the hole as
far to the outside of the pipe as possible. Make sure the material is cut
square before placing the material in the drill press. Sand
or file the material square before drilling. Once the hole is drilled
thread it for the set
screws that you selected. If you are going to glue the
shoe on you can skip this step.
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Cutting the Trigger Groove

Cutting the groove in the outside of the shoe is the most important fit up
step of the process. Pay close attention to the shape of the trigger. Some
triggers have varying thicknesses and some have odd shapes.
The groove must fit the trigger snug in order for proper
mounting. Go slow when shaping the grove. It is easier to remove material
than to correct a loose fit. Be sure to get the groove centered in the
material.
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Shaping the Trigger Shoe

Shaping the trigger shoe is where your personal taste comes in. The trigger
shoe is where you will interact with the mechanism of the trigger. A shallow
curve is usually added to the face of the shoe and all sharp edges should be
removed. Again, take your time. You may want to shape a little and then install
the shoe on your airgun to test it. Shape a little more to fix any problems and
then test it again. Continue this until you get the feel that works for you.
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Fit and Finish

The fit and finish is where you get to choose the looks of your shoe.
You can leave it fine sanded, you can paint it, or you can polish it. Once the
shoe is finished the way you desire it is time for final mounting. You may
need to clean up the threaded hole before inserting the set screw. It is
recommended that you use thread locker with set screws.
If you decided to glue your shoe on now is the point of no return. If you are
unsure if the shoe is the way you like, use a glue that can be removed.
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Conclusion
Installing a trigger shoe on your airgun should make it more comfortable to shoot.
With the improved interaction you have with your airgun you may even see some
improvement in accuracy due to easier trigger operation. Making a trigger shoe out
of PVC is a fast process that yields decent results.
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